Helical Ribbon Agitator
Artisan Helical Ribbon Agitator is designed for efficient mixing of high-viscosity materials, powders, and pastes with superior consistency. Featuring a specially engineered helical ribbon blade, it moves materials both radially and axially, ensuring complete circulation and uniform blending throughout the vessel. Manufactured from robust stainless steel grades like SS304 and SS316, it making it ideal for continuous heavy-duty applications. Its precise design ensures efficient energy usage while delivering consistent, high-quality results.
Widely used in industries such as pharmaceuticals, food, chemicals, cosmetics, and construction materials, this agitator is perfect for mixing gels, dough, adhesives, creams, and other viscous products. Helical Ribbon Agitator provides a versatile and cost-effective solution for demanding mixing processes.
Models & Data Sheet
| Model | Motor Power (HP) | Rotation Speed @ 50 Hz (RPM) | Suggested Capacity (L) |
| HRA-1 | 1 | 100/150 | <50 |
| HRA-2 | 2 | 100/150 | <75 |
| HRA-3 | 3 | 100/150 | <100 |
| HRA-5 | 5 | 100/150 | <200 |
| HRA-7.5 | 7.5 | 75/100 | <300 |
| HRA-10 | 10 | 75/100 | <500 |
| HRA-15 | 15 | 75/100 | <750 |
| HRA-20 | 20 | 75/100 | <1000 |
Specifications & Key Features
- Motor Power (range) — Available from 1 HP to 75 HP+, suitable for small lab tanks to large industrial reactors.
- Speed Range — Typically 10–150 RPM, optimized for low-speed, high-viscosity mixing.
- Helical Ribbon Design — Inner and outer helical ribbons provide thorough mixing of viscous materials, ensuring uniform consistency.
- Shaft & Construction — Heavy-duty stainless-steel shaft (SS304/SS316) with precision-machined ribbons for smooth operation.
- Mounting Options — Top-entry flange or clamp-on design for easy integration into new or existing tanks.
- Seal Options — Mechanical seals, stuffing boxes, or magnetic couplings for leak-proof operation in viscous or sticky products.
- Material of Construction — SS304/SS316 or custom alloys; optional sanitary or polished finishes for food, pharma, or chemical applications.
- Control & Safety Features — VFD speed control, start/stop, emergency stop, and torque monitoring for safe and precise operation.
- Maintenance & Serviceability — Modular design allows easy access to bearings, seals, and ribbons for low downtime.
- Applications & Performance — Ideal for paints, adhesives, putty, food pastes, cosmetics, and pharmaceuticals; ensures thorough mixing of high-viscosity liquids and semi-solids with minimal energy consumption.
Advantages
- Efficient high-viscosity mixing — Thoroughly blends viscous liquids and semi-solids for uniform consistency.
- Gentle low-speed operation — Minimizes shear and prevents product damage while maintaining homogeneity.
- Durable & reliable construction — Heavy-duty stainless-steel shaft and ribbons ensure long service life.
- Versatile applications — Suitable for paints, adhesives, putty, food pastes, cosmetics, and pharmaceuticals.
- Easy maintenance — Modular design with accessible bearings, seals, and ribbons reduces downtime and service costs.
Applications
- Paints & Coatings — Homogeneous mixing of pigments, resins, and fillers for smooth, consistent products.
- Adhesives & Sealants — Efficient blending of polymers, thickeners, and additives in high-viscosity formulations.
- Putty & Pastes — Uniform mixing of wall putty, caulking compounds, and other viscous pastes.
- Cosmetics & Personal Care — Gentle homogenization of creams, gels, and lotions for smooth texture.
- Food & Pharmaceuticals — Mixing of viscous sauces, syrups, and semi-solid formulations under sanitary conditions.