Ointment & Cream for Processing of Liquid & Semi-Solids Emulsion like, Ointment, Creams, Gel, Lotion, Shampoo, Toothpaste for different industries and application specialties within pharmaceuticals, cosmetic, food & chemical Industry with Capacity Per Batch – 25 Kgs / 50 Kgs / 100 Kgs / 150 Kgs / 200 Kgs / 250kgs / 300 Kgs / 500 Kgs / 1000 Kgs /1500 Kgs , 2000 Kg, 3000 Kgs, 5000 kgs, 7000 kgs, 10000 kegs and up to 20000 Kgs

Contra Rotary Mixers , Semi Contra mixer, Cream and Ointment Manufacturing Vessel

Make World class Ointment, Cream, Lotion, and Gel, moisturizer creams.

Manufacturing Vessel For Ointment & Cream

The vessel shall have a shell with a hemispherical bottom and flanged top dish made out of S.S. 316 plate. The vessel shall be jacketed with MS jacket suitable for 4 Kg/cm2. The jacket shall be insulated with 50 mm thk glass wool insulation and shall be cladded with 16g 304. The vessel shall be suitable for 700 mm vacuum and internal pressure of 2 Kgs/cm2/.

The main agitation assembly shall consists of an anchor with floating scrappers driven dual speed motor to achieve 20/40 RPM. The vessel shall be fitted with high shear emulsifier head through a water cooled mechanical seal.

The lid of the main mfg, Vessel will be provided with hydraulic lifting and lowering arrangement. Hydraulic arrangement will consist of:

• Hard Crome plated
• Limit switches at upper and lower limits
• Power pack of  2 H.P. with direction control valve by actuated

WAX PHASE VESSEL – Ointment & Cream

The vessel shall be in S.S 316 having cylindrical shell welded to the hemispherical bottom and shall be jacketed for 3 kgs/cm2 steam pressure. The vessel shall be insulated with 50 mm thk glass wool insulation and shall be cladded with Digital Temperature Indicator.

The top of the vessel shall be provided with Dished end ,  vertically mounted propeller agitator shall be provided. The vessel shall be mounted on S.S. pipe legs.

The bottom of the vessel shall be provided flush ball valve. All contact parts shall be of S.S. 316 /PTFE and shall be finished to class 4 B (mirror) and all external components shall be finished to 2B (dull) finish.

WATER PHASE VESSEL – Ointment & Cream

The vessel shall be in S.S. 316 having cylindrical shall welded to the hemispherical bottom and shall be jacketed for 3 Kg/cm2 steam pressure. The vessel shall be insulated with 50 mm thk glass wool insulation and shall be cladded with 16 guage S.S. 304. The vessel shall be provided with digital temperature indicator.

The top of the vessel shall be provided with a flat lid. On one part of the lid vertically mounted propeller agitator shall be provided. The vessel shall be mounted on S.S pipe legs. The bottom of the vessel shall be provided with 25 mm flush ball valve. All contact parts shall be of S.S 316 / PTFE and shall be finished to class 4B (mirror) and all external components shall be finished to 2B (dull) finish.

STORAGE VESSEL: Ointment & Cream

The vessel shall be in S.S 316 having cylindrical shell welded to conical bottom mounted on S.S pipe legs and 100 dia polymer castor wheel . the vessel shall be provided with 50 mm ball valve.

All contact parts shall be S.S. 316 quality and shall be finished to 4B(mirror ) finish and all external parts shall be finished to class 2B (dull) finish.

TRANSFER PUMP (Bulk Ointment/cream transfer in storage tank) – Ointment & Cream

To transfer ointment from manufacturing vessel to storage vessel.  All contact parts shall be S.S. 316 quality and shall be finished to 4B (mirror) finish and all external parts shall be finished to class 2B (dull) finish.

The pump shall be connected to the filling machine through auto manual switch. Allcontact parts in S.S. 316

VACUUM PUMP for Ointment & Cream Plant

Water ring type vacuum pump suitable for appplying vacuum in the manufacturing vessel unit vessel. Unit will be totally covered in S.S.

Ointment & Cream PRODUCT PIPING OF PHASE VESSEL & MANUFACTURING VESSEL

From Wax phase vessel to ointment manufacturing vessel with S.S conical filter and valve , also for water phase vessel similar system,

• Manufacturing vessel outlet to bump pump and to storage vessel with valve
• Manufacturing vessel outlet to storage vessel.
• Vacuum line from vacuum pump to ointment mfg. Vessel.
• Storage vessel to filling machine hopper.

‎Hair Care Product Manufacturing Plant · ‎Body Care Product Manufacturing Plant · ‎Beauty Cosmetics Manufacturing Plant · ‎Cosmetics Manufacturing Plant

WORKING PLATFORM

Aluminium chequered plate and S.S. counter sunk screw.

Platform shall be provided with steps on either side and a railing Stainless Steel pipe.

ELECTRICAL CONTROL PANEL.

• Our systems are designed for optimization of key resources and designed with features that include.
  • Semi Contra Rotary agitator with open slot scraper design
  • Process piping with transfer panel design for automated plants
  • Separate pre-mix vessels for wax and water phase
  • Fully contained processing system
  • Flexible process parameters setting
  • Batch size flexibility
  • In-situ CIP / SIP options
  • Full / Semi automated operation
  • Capacity: 5 – 20,000 Kgs

Both creams and ointments can have medicinal or cosmetic uses

Ointment & Cream Manufacturing Plant

By Artisan Industries Private Limited

Artisan Industries Private Limited is a trusted manufacturer of high-performance ointment and cream manufacturing plants, offering custom-engineered solutions for a wide range of semi-solid products including:

• Ointments
• Creams
• Lotions
• Moisturizers
• Shampoos
• Toothpastes
• Balms
• Gels

Our systems are designed with complete compliance to cGMP and ASME BPE standards and are available in fully automated or semi-automated configurations with pneumatically operated valves and SCADA/PLC-based control systems.

---

🌟 System Highlights

• Designed for aseptic manufacturing
• Fully integrated with CIP & SIP modules
• Particle size reduction to <10 microns via inline homogenizer
• Vacuum-based ingredient handling to minimize contamination
• High-efficiency mixing, heating, and cooling
• Customizable capacity and automation levels

---

⚙️ Plant Configuration

🔹 1. Water Phase Vessel

• Used for dissolving aqueous phase ingredients
• Jacketed for heating and cooling via steam, chilled water, or electric
• Propeller stirrer with baffles to prevent vortex formation
• Vacuum suction system for powder and liquid addition
• Additive hopper for solid ingredients
• Transfers contents to main vessel after formulation

🔹 2. Wax Phase Vessel

• Handles oil/wax-based components
• Jacketed for high-temp heating
• Saw-tooth cutter stirrer ensures uniform blending
• Vacuum suction for contamination-free ingredient transfer
• Sends pre-mixed contents to main vessel after processing

🔹 3. Main Manufacturing Vessel

• Final mixing of water and wax phase
• Top-mounted anchor agitator with Teflon scrapers for wall scraping
• Bottom-mounted high-shear homogenizer for emulsification
  → Capable of reducing particle size to <10 microns
• Temperature controlled via steam/chilled water or electric
• Product transferred to storage through flush bottom diaphragm valve

---

🧪 Key Features

• Uniform dispersion of active and excipient materials
• No wall caking, improved product recovery
• Reduced batch cycle time and changeover time
• Operation by just one operator and one helper
• Consistent batch quality and viscosity control
• Efficient heat transfer with PID-based automation
• Fully enclosed system with cGMP-compliant pipelines and tri-clamp fittings

---

🔧 Customizable Components

Applepack offers modular plant configurations to meet specific client needs:

• Jacketed Main Manufacturing Vessel with Anchor Agitator
• Jacketed Wax Phase Vessel
• Jacketed Water Phase Vessel
• Storage Vessels
• Vacuum & Transfer Pumps
• Metering Pump for integration with filling lines
• Control Panel (SS304 with safety interlocks & E-stop)
• SCADA/PLC with 21 CFR Part 11 compliance (optional)
• Interconnecting Pipelines (tri-clamp, sanitary design)
• Working Platform
• CIP/SIP System
• Load Cells for precision weight control
• Automatic Temperature Regulation with PID Controllers